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U.S. Loves Engineers, Treats Them Badly

August 17, 2015 by Llewellyn King Leave a Comment

We need more engineers. Go forth and study engineering for the future of the nation. Math and engineering are the keys to maintaining our place in the world and keeping the Chinese, and a few others, at bay.

That is the urging of our political class, whether they are appointed public officials or elected politicians; or whether they are members of the thinking and writing class. Taken collectively, they might be called “the exhortationists.”

But there is a problem: We do not treat engineers very nicely — at least not those who are federal employees or contractors. The very politicians who lead in exhorting our young to become engineers are those who treat engineers as disposable workers.

The government starts many projects and finishes few. A change of administration, a shortage of money, or some other excuse and the government shelves the project.

The impact on engineers is devastating. They have often relocated their families to the site of the project and — wham! — it is canceled.

It is not only that this rough treatment has a huge impact on families – and engineers are not that well-paid (median income is $80,000, and petroleum engineers are the highest-paid) – but also the psychological damage is considerable.

Engineering a new project is exciting but also demanding. Men and women throw themselves into what is a giant creative undertaking, eating up years of lives, demanding the most extreme effort. It is shattering when there is a sudden political decision to cancel a project.

To look at a bridge or a locomotive and say, “I built that,” “I made a difference,” is much of the engineer’s reward. Marc Goldsmith, a fourth-generation engineer, who has worked on 16 projects in nuclear power which have been canceled, says that many engineers get so frustrated they leave the profession and go into law or finance, and never face a logarithm again. He says the government treats highly educated engineers like day laborers: expendable.

Goldsmith, a former president of the American Society of Mechanical Engineers, says the heartbreak of a canceled project to the engineers is terrible and destructive of the can-do engineering culture.

The hundreds of engineers involved in a big engineering project do not do their job just for the money, but for the satisfaction that they solved a problem and made a thing that worked, whether it was a mega-passenger aircraft, a spindly skyscraper or a flood-control gate.

We now live in a world of project ghosts, where public policy (politics) has said “go,” and has said later, with the same passion, “abandon.”

Clarence L. “Kelly” Johnson, the genius founder of the Lockheed secret division of engineers, dubbed Skunk Works, in Burbank, Calif., told me before he died in 1990 that some of the starts-and-stops and abrupt cancellations of military projects made him sick. The Skunk Works, which brought us such legends as the U-2 and the SR-71, to name a few, was also instructed by the government to eradicate any trace of other projects that were far along. “Not only were they canceled, but they had to be expunged,” he told me.

Nuclear has been especially hard hit by government policy perfidy. In today’s shame roster, Yucca Mountain, the nuclear waste repository and the pride of thousands of engineers, was abandoned by the incoming Obama administration in a deal with Harry Reid, the Democratic senator from Nevada and Senate majority leader. Good-bye to $15 billion in taxpayer money; good-bye to a nuclear waste option; and goodbye to all that intricate engineering inside a mountain.

Now the administration is taking its policy sledgehammer to another engineering project: one it supported until it didn’t support it anymore. It is trying to end the program to build a plant to blend surplus weapons-grade plutonium with uranium and burn it up in reactors as uranium oxide, or MOX, as it is known.

The contractor – a consortium of Chicago Bridge & Iron Company and Areva, the French firm – says the plant is 67-percent complete and employs 300 engineers, out of a total workforce of some 1,800, at the Department of Energy site near Aiken, S.C. Now this big engineering project, which is another way of dealing with nuclear waste, is in the government’s sights. — For the InsideSources news service

Filed Under: King's Commentaries Tagged With: American Society of Mechanical Engineers, Areva, ASME, Chicago Bridge & Iron Company, Clarence L. "Kelly" Johnson, Department of Energy, engineers, King Commentary, Lockeed, MOX, nuclear waste, Yucca Mountain

Obama’s Second Blow to a Nuclear Waste Solution

July 26, 2015 by Llewellyn King Leave a Comment

When the Obama administration came into power, one of its first actions was to end work on the Yucca Mountain nuclear waste repository in Nevada. In so doing, it delivered a shuddering blow to the U.S. nuclear industry, trashing the project when it was nearly ready to open. The cost to taxpayers was about $15 billion.

Now the administration is going through the motions to suspend another costly nuclear waste investment when it is about 67 percent complete. Money expended: $4.5 billion. Shutdown cost: $1 billion.

The object of its latest volte face is the Mixed Oxide Fuel Fabrication Facility (MFFF) on the Department of Energy’s Savannah River site in South Carolina. Work started on the facility in 2007, with a 2016 startup envisaged.

But unlike Yucca Mountain, few people outside of the nuclear industry know about the genesis and purpose of the MFFF project.

The project was initiated as a result of a 2000 agreement with the Russians, later amended, in which both countries agreed to dispose of no less than 34 metric tons of excess weapons-grade plutonium — the transuranic element that is the key component of a modern nuclear weapon, and remains radioactive essentially forever.

The DOE’s plan was for the facility to mix the plutonium with uranium to create a fuel for civil nuclear reactors to produce electricity. This recycling technology, developed in the United States originally, has been used in France since 1995.

The DOE has not yet taken a wrecking ball to the MFFF, but it is taking the first steps toward demolition. On June 25, the DOE issued a press release that the industry read as a precursor to a death warrant. The department announced that it was creating a “Red Team,” headed by Thom Mason, director of the Oak Ridge National Laboratory in Oak Ridge, Tenn., to review “plutonium disposition options and make recommendations.”

The DOE statement said the team would “assess the MOX [mixed oxide] fuel approach, the downblending and disposal approach, and any other approaches the team deems feasible and cost effective.”

Industry sources say the choice is between the MOX approach and so-called downblending. In that application, the plutonium is not burned up but is spiked and mixed with a modifier that makes it unusable in weapons. Then it would be disposed either in the Waste Isolation Pilot Plant in Carlsbad, N.M., or in a new repository, if one is commissioned.

The American Association for the Advancement of Science has been pushing the downblending option. But it is using numbers that many believe to be extremely speculative. They come from a private consulting firm hired by the DOE, Aerospace Corporation.

The first number is that the life-cycle cost of the MFFF would be $30 billion, while the life-cycle cost for downblending would be only $9 billion. These numbers are contested by the contractor building the facility, a joint venture between the construction firm Chicago Bridge & Iron Company and the French nuclear technology giant Areva. They point out that plutonium has never been downblended and that the WIPP in New Mexico has had its own problems. On Feb. 5, 2014, the plant closed after a salt truck caught fire; there was an unrelated radiological release nine days later. The plant is still closed.

It is believed that Secretary of Energy Ernest Moniz favors the MFFF approach as a permanent and scientifically attractive solution, rather than burying the plutonium in New Mexico or elsewhere. However, he may be overruled by the White House and the military chiefs, who know that they are going to have to raise money on a huge scale for nuclear weapons modernization, in light of the deteriorated relationship with Russia and China’s continuing military buildup.

If the MFFF is canceled, it will join a long list of nuclear projects that the government has ordered up and canceled later, often with a huge waste of public money. Another negative is the wastage of engineering talent. Families move to sites, buy houses and send their children to local schools. Then come the pink slips and years of demanding engineering effort are nixed by policy, politics and general incoherence in Washington.

Filed Under: King's Commentaries Tagged With: AAAS, American Association for the Advancement of Science, Areva, Carlsbad, Chicago Bridge & Iron Company, Department of Energy, DOE, MFFF, Mixed Oxide Fuel Fabrication Facility, MOX, Nevada, New Mexico, nuclear, nuclear industry, nuclear waste, plutonium, President Barack Obama, Savannah River, South Carolina, uranium, Waste Isolation Pilot Plant, WIPP, Yucca Mountain

Nuclear Waste Disposal: The French Connection

June 29, 2014 by White House Chronicle 1 Comment

MARCOULE, France – In times to come, sociologists may well puzzle on America’s attitude to nuclear energy. We love our nuclear defense capacity:  its weapons, its submarines, and its aircraft carriers. But we have a kind of national anxiety about the use of the same science, under the most controlled conditions, to make scads of electricity.

Equally perplexing is our duality of opinion about nuclear waste. At every turn, those who dislike nuclear power — often with pathological disaffection — raise the issue of nuclear waste as a reason to give up on nuclear power. However, they do not have the temerity to suggest that we abandon nuclear aircraft carriers, subs, and even weapons.

The point is that whatever happens to the faltering nuclear power program in the United States, it will have nuclear waste aplenty — in addition to the waste which already exists – from the 100 civil reactors now in operation, and all of the military applications.
One step toward reducing nuclear waste is well underway here in France; in fact, it has been part of the country’s nuclear program for 40 years. The French recycle the waste from many of their reactors, along with the waste from six other nations.

Using technology developed decades ago in the United States, the French recycle nuclear fuel cores in a production chain that begins at the La Hague plant in Normandy – the northwestern region known for its orchards and Calvados, an apple brandy — and ends at the Marcoule nuclear site in the southeast, near Avignon, on the banks of the Rhone — famous for the vineyards that produce Cotes-du-Rhone and Chateauneuf-du-Pape wines.

When a nuclear power plant operates, it produces some plutonium, but only burns a small amount of valuable uranium 235, the fissile isotope at the heart of the nuclear power process. The French extract these fissile products at La Hague. Then they ship the plutonium to the Melox plant on the Marcoule site, where they are made into a new fuel for civil reactors. This fuel, which is made from plutonium oxide mixed with uranium oxide, is known as MOX.

The United States was set for world leadership in recycling when President Jimmy Carter pulled the plug; he believed it would lead to nuclear proliferation. France forged ahead, and now China is going to do likewise in a major way.

The United States may not be as enthusiastic about burning plutonium from civil nuclear reactors, but it is, or was, building a state-of-the-art facility near Aiken, S.C., to make MOX, in order to burn up plutonium from disassembled nuclear weapons. In 2000, as part of the Strategic Arms Reduction Treaty with the Russians, the United States committed to decommission many nuclear warheads, releasing 34 metric tons of plutonium and to making this into MOX to be used in civil reactors. The Russians pledged to burn up in their reactors an equivalent amount of plutonium from weapons once aimed at the United States.

Now the Department of Energy wants to put the 60- percent-complete Aiken facility into a kind of limbo that it describes as “cold standby.” Contractors fear this is the beginning of the end of the project, and that it will neither be revived nor will the supply chain be there to go on with it in the future. The department only requested enough money in the 2015 budget for the cold standby not for the completion of the facility. So far $3.9 billion has been spent, and the project is an important employer in South Carolina.

Congress, mindful that the Obama administration did considerable damage to the concept of safekeeping of used nuclear fuel when it abandoned the $18-billion Yucca Mountain, Nev., waste repository as it was about to open,  wants none of this. Used-fuel cores are piling up at civil reactors, their future uncertain. So Congress, on a bipartisan basis, is seeking to put the funds for the South Carolina facility back into the budget.

The House and Senate have voted to do this. The message is clear: Not again, Mr. President.

No word from the White House.

Here in France, they are hoping that the lessons learned from burning plutonium will evolve into even more elegant solutions to the nuclear waste problem. The one certain thing is that nuclear waste will keep coming, and the administration has so far frustrated efforts to deal with it. — For the Hearst-New York Times Syndicate

Filed Under: King's Commentaries Tagged With: Aiken SC, Areva, France, La Hague, Marcoule, MOX, Normandy, nuclear power, nuclear waste, nuclear waste recycling, President Jimmy Carter, START, Strategic Arms Reduction Treaty, Yucca Mountain NV

In Nuclear, U.S. Is Still the Gold Standard

June 24, 2011 by White House Chronicle 2 Comments

In nuclear industry parlance the “gold standard” has special significance and there is real concern the world may slip below that standard as the U.S. industry falters.

Gold standard is the term applied globally to the U.S. regulation and licensing of nuclear power plants. It is a term of respect for American standards of excellence. It was widely used at a meeting of the Nuclear Infrastructure Council in Washington Tuesday and Wednesday; and surprisingly, coming from French and Chinese lips, was an affirmation of the whole licensing and regulatory apparatus that exists in the United States.

The fear is that as the United States lags in the construction of reactors and while it continues to eschew fuel reprocessing, the gold standard will lose its luster to a world that is building new nuclear at breakneck speed and is, or plans, to reprocess the used fuel.

Most of today’s concern is about China, now committed to the fastest growth in nuclear. But India is also building and others like the United Arab Emirates, Jordan, Brazil and Argentina are thinking about it.

Will a deterioration in the quality of construction, regulation and operation occur? Not if the gold standard continues to be respected and reflects the latest innovations, according to industry sources in Europe and America. Otherwise, a slew of new reactors could be less safe than they might be.

At present, according to the companies involved in China including Westinghouse Electric, the Shaw Group, a U.S. construction firm and the French giant Areva, they are maintaining the gold standard. The term embraces total quality assurance from licensing integrity to concrete and steel specifications, to analysis of components and certification of welds.

What is surprising about the idea of the gold standard is how long it has endured. It goes back to the Eisenhower administration and the Atoms for Peace program. This was an ambitious idea that the civilian benefits of atomic power would be spread across the world. Implicit in the program was the assumption that the U.S. nuclear industry would control world nuclear commerce and, as a result, safety standards would be the highest. Proliferation and accidents would be guarded against by the gold standard, exercised through the dominance of the U.S. industry.

The world’s fledgling nuclear industry accepted this U.S. technological hegemony happily. No one wanted a nuclear accident; and those who wanted to build a weapon would do so clandestinely, as Saddam Hussein tried to do in Iraq.

The gold standard regime was first challenged when President Jimmy Carter — a nuclear engineer who was ambivalent about nuclear — yielded to the left wing of the Democratic Party and decided that the United States would unilaterally not process used nuclear fuel. Carter’s point man in this folly was Joseph Nye of Harvard. The industry and those interested in maintaining the gold standard were appalled.

I crossed swords with Nye, highly regarded as an academic and intellectual, at the Uranium Institute (now the World Nuclear Association) annual meeting in London in September 1977. So heated was our discussion that Nye followed me out of the hall into the street, urging me to accept his point of view.

 

Although that was decades ago, it was the first blow to the gold standard. Other countries proceeded with reprocessing: Areva and British Nuclear Fuels claim it is a very profitable business, as well as greatly reducing waste volumes.

Despite this insult to nuclear, the gold standard held — possibly at 18 carats rather than 24 carats.

But the Obama administration is doing what Carter did all over again.

Carter tepidly endorsed nuclear, while opposing reprocessing and a demonstration fast breeder reactor authorized by Congress. Obama has been less severe, but he has nixed the Yucca Mountain waste repository in Nevada — and $15 billion spent there — and set back a waste-storage solution by as much as 50 years.

Now the world will store and reprocess waste without a gold standard to guide it.

It matters because slipping standards — anywhere from China to Jordan — endanger all nuclear power and a lot of people. A meltdown in Japan has battered nuclear acceptance and that was because of a once-in-history natural event. The next one could be because of lower licensing standards, bad concrete, fake parts or a bribed inspector. — For the Hearst-New York Times Syndicate

 

 

 

 

Filed Under: King's Commentaries Tagged With: Areva, Atoms for Peace, British Nuclear Fuels, Dwight D. Eisenhower, gold standard in nuclear, Harvard, Jimmy Carter, Joseph Nye, Nuclear Infrastructure Council, nuclear power, Shaw Group, Uranium Institute, Westinghouse Electric, World Nuclear Association

The Shocking Truth about Future Electric Supply

June 19, 2008 by White House Chronicle Leave a Comment

 

 

TORONTO — “Nobody knows de trouble I see,” goes the Negro spiritual. It could have been playing as background music in Toronto, where the Edison Electric Institute (EEI) held its annual convention this week. Things are not terrible for the U.S. electric utility industry at the moment. But the industry’s future is more uncertain than it has ever been.

The challenge facing the industry is that we are using more electricity than ever before, with our bigger homes that have more appliances and gadgets. To meet future demand, according to Jeffry Sterba, chief executive officer of Albuquerque-based PNM Resources, the industry will need to spend $800 billion. Not only is it unclear whether it can raise this amount of money, in a time of constrained credit, but it is also unclear what expenditures public policy will sanction. Consider:

l The future of coal, which accounts for more than half of U.S. electricity production, is uncertain. It is the largest contributor to greenhouse gases, and the future promise of “clean coal” is yet to be realized on a large scale at an affordable price.

The second hope for coal, carbon capture and sequestration is a hot topic in electric utility circles. But David Ratcliffe, chief executive officer of Southern Company, confesses that it has been oversold, and it will be many years—if ever—before the technical and legal issues of diverting carbon dioxide and storing it by the millions of tons underground. The uncertainty has already caused 60 new coal-fired power plants to be canceled, according to speakers at the EEI convention.

l Nuclear power, a longtime favorite of utility executives, still faces public antipathy, and the cost of building the plants has gone up as the American engineering base has declined. The large steel forgings that are required for the construction of nuclear power plants can no longer be made in the United States. They must be imported from Japan at great expense.

Also the U.S. nuclear industry, thriving in the 1960s, has been sold off. Where once there were four U.S. companies that offered nuclear power plants, now General Electric is the only one, and it is in partnership with Japan’s Hitachi. The once mighty Westinghouse Electric is owned by Japan’s Toshiba. And the other vendor is France’s Areva. Only Ratcliffe’s Southern Company is sure that it is going to build two nuclear units. Other companies, including Baltimore-based Constellation Energy, have expressed interest in about 14 new plants—only about half of these are likely to be built.

The Nuclear Energy Institute reckons the nation needs a whopping 65 new nuclear plants to meet new demand and to allow for the retirement some of the more than 100 operating reactors.

l Wind is a bright spot. Wind power has proved more effective for most utilities than they thought, and they are now scrambling to find ways to store wind power as compressed air. But while the West and the North have good wind conditions, the Southeast suffers stagnant air at the time it most needs electricity: the summer. It is an energy option that is not open to every utility and because of its dispersed nature, it is not as manageable as a large coal-fired or nuclear plant.

l Then there is natural gas, which is the most desirable fossil fuel. In the past 25 years, the use of natural gas to turn utility turbines has grown exponentially, from 0 to 30 percent of generation. The trouble is that there is not that much indigenous natural gas around, and there are demands on it for home heating, cooking and fertilizer manufacturing, which are seen as higher uses than making electricity.

This has led to a boom in the import of liquefied natural gas from Asia and the Middle East. But James Rodgers, chief executive officer of Duke Energy, which is a large gas seller as well as a major electric utility, says that this is a dangerous route. By the time the gas gets here, after it has been liquefied and transported in an oil-burning tanker, Rodgers says it is only 20 percent less polluting than coal. Worse, he says this will harness U.S. electric rates to the global cost of oil and gas. That way he sees ruin.

Like their compatriots in the oil industry, utility executives talk a lot about technology coming to the rescue. But so far, there has been nothing that suggests a revolution akin to the one that transformed telephony is in sight. The only really happy thing here in Toronto is the realization that the plug-in hybrid car is coming, and that it will boost utilities’ revenues by recharging overnight when there is a surplus of electricity.

Filed Under: King's Commentaries Tagged With: Areva, carbon capture and sequestration, clean coal, coal, Duke Energy, Edison Electric Institute, General Electric, greenhouse gases, nuclear power, plug-in hybrid car, Southern Company, Toshiba, U.S. electric utility Industry, U.S. nuclear industry, Westinghouse Electric, wind power

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